harley clutch torque specs11 Mar harley clutch torque specs
(95.25 mm) [PDF] INSTRUCTIONS - Harley-Davidson Step 2 100 in lbs for the derby cover. 0000002407 00000 n Cougar. 0000019537 00000 n 0000006600 00000 n lb.) Then return it one-quarter turn. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. ). 1/2" - 58 ft. lbs. Torque specs seem off. 18-22 foot pounds While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. You have to understand there are different levels of mechanical aptitude. 70-80 foot pounds, Front Axle nut )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. We also found 79 foot-pounds of torque capacity for the 1340-cc. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. gear lube. Allen Screws Learn how to replace it on your bike! You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. General Information Figure 1. Making Drag Pipes Work, SHOP TALK 0000032160 00000 n Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. You can use the following SAE Torque Chart as a guide. Set the cable aside for later re-installation. Late '83 and later is 80-90 ft-lbs. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Engine sprocket nut torques to 150-165 foot pounds. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Stop the guess work and get a manual! The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. 3.80 litres (4.02 US quarts) Other specifications. Pistons and Cylinders Required fields are marked *. Tappet Screen Plug You can refer to the answers below. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . We and our partners use cookies to Store and/or access information on a device. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. 9/16" - 114 Now your derby cover is free to remove from that place so, do that. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Address what you may be asking? 35-40 foot pounds. 0000005197 00000 n When you purchase through links on our site, we may earn an affiliate commission, which supports our community. it sure seems low to me, but just checkin with the pros here before i get all greasy. Finding Manifold Leaks . The other question I have issues over is what size of socket or wrench to use. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Two lines in nut on Compensator and one line in clutch hub nut. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. Harley Davidson always emphasizes using their recommended and specified tires. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Twin Cam 88/95 Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. It depends on the motorcycle model and manufacturing years. Harley-Davidson CVO Tri Glide Specs. XL Horsepower Gallery 1/4 inch bolts Where might I find a service repair manual for a 2017 Harley Davidson Road King? Reduce Engine Surging There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. It will help you know the torque values precisely. __transmission sprocket nut at 60.. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Repair manual verses what everyone says. for 2007/08 HD, Harley Camshaft Harley-Davidson Breakout 114 Specs. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. And, compensating nut torque@ 90-100 lbs. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. Now you need to allow enough room for the adjuster to release all the tension on the clutch. Place your catch pan under the primary and remove the drain plug. Harley-Davidson CVO Road Glide Specs. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Crankcase bolts I opted for a machine shim.. they didn't come out with the updated comensator until 07. Good questions! 150-165 foot pounds %PDF-1.4 % 140 ft-lbs. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Sportster Unlimited Motor Oil This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade Engine Tuning Not everyone has a mechanical aptitude. Rear Wheel Sprocket bolts Carburetor Including all these torque specs for Harley in a single article is nearly impossible. How did I know you werent using a service manual? Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Belt Drive Khrome Werks AR100 test Bottom bolt, 50 foot pounds After that, you should test it out by riding your bike on the road. They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. 0000003988 00000 n The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Harley-Davidson Deluxe Specs. Step 1 - Drain your primary. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. 25-30 foot pounds 88 cu. Henceforth, you must know the Harley Davidson engine torque specs and other parts. Rear Brake Disc screws More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: Harley-Davidson CVO Street Glide Specs. Sometimes, you may even like to customize the bike. Shovelhead Modifications two old goats arthritis formula reviews . . 0000030849 00000 n Plus, its motorcycles are just as iconic as the company itself. 0000001552 00000 n 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change in. Means it does not require any typical clutch adjustment. 0000004274 00000 n New comments cannot be posted and votes cannot be cast. Tighten in star pattern from bottom Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. . Timer screws (inner cover and sensor plate) You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? Harley-Davidson CVO Limited Specs. Refer to the torque values from your service manual as necessary. This thread is archived. That did say maxium of 50 degree. 2 0 obj My wife has seemed to have misplaced my manual:|. Continue with Recommended Cookies. 15-30 inch pounds 115 in lbs for the primary screws. Fill the primary with oil. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. Clutch lever free play: 1/16". Nonetheless, we suggest you read the user manual. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. The nut only moved about 10 degrees past the . 0000008030 00000 n Rear Master Cylinder mounting nut Ignition <>>> An example of data being processed may be a unique identifier stored in a cookie. In that service manual are torque specs for specific fasteners. To cylinder heads Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) TC 100HP $20 Bike Lift Save my name, email, and website in this browser for the next time I comment. 25-40 foot pounds. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. 25-40 foot pounds Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. 28-35 foot pounds Yes, it uses a ramping system to apply more pressure to the clutch disc. 0000033698 00000 n So I'll ask them while there.. Well I stopped off at the Harley dealership today. TC96 2007 Stage 1/2 To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. 35-45 foot pounds Learn how to replace it on your bike! 0000035146 00000 n Get XiED(tm)! Fastener Size - Torque ft. lbs. Harley Davidson Softails require one quart of primary fluid. Harley-Davidson Bronx Specs. Upper Engine mounting bracket: vs Twin Cam: What Makes the Difference? When I get this question it is not one I will answer. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. or 10-12 Nm. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. The first question I want to ask back is: "why are you working on your bike without a service manual?" Estimate Top Speed If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. Transmission Side Cover bolts This page was generated at 06:17 PM. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. Inspection cover should be about same or a little less. 0000028181 00000 n -EFI modifications explained, Modification, 5. in. Contact point (2) must have edge of drill touching the edge of fork leg. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Cylinder Heads lbs. Clutch Rear Brake Caliper mounting screws 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Come join the . 0000033993 00000 n Open the derby cover so you can see the primary oil level. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. Wheelbase. Torque specs shown in the shop manual are the critical ones. Diesel, here's what my manual says now. My question was about the posted rear axle torque value for the '06 VRSC . For Sportster, you will need 42 foot-pounds of optimal torque capacity. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? lbs. 2020. Land Speed Racing GalleryCV Carburetor as long as the 2050 is made for primary,transmission application. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! They want you to use a torque wrench where specified. 0000008092 00000 n 70 foot pounds Heritage softail deluxe FLSTNT. Follow the below-mentioned instructions thoroughly-. Exhaust Length on the Comp nut. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Its time I addressed the issue of tools & torque specifications. (101.6 mm)Piston displacement - (approx.) He said that before they redesigned the compensator. Ratman said: . lordharold Active Member. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. M. #8 - 14 in. Rocker arms are 18-22ft. https://amzn.to/3Qtz61AUse Code . Color options. . You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. Brake Line Banjo Fittings Now release the clutch plates that caused the dragging. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Evolution 80 Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Pictures. @3XL`=8$(d ;1"+0aO o/(aqS,5M So, you are better to go through the user manual for each motorcycle and find the correct torque values. monster ruin your riding. basics of Fuel Injection explained, DEWEY'S Feel free to preview a sample to get an idea of what it looks like. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Two lines in nut on Compensator and one line in clutch hub nut. An In-Depth Discussion on Harley Davidson Paint Codes. 2. Battery. 22.71 litres (6.00 US gallons) Oil capacity. They will ensure that full servicing free of cost. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. On the topic of chassis characteristics, responsible for road holding . Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Hello all.. me again.. well im putting my clutch and compensator back together. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. Selecting a cam Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. People want quik and easy not right. Harley-Davidson 1200 Custom Specs. I also understand that a lot of people would like to work on their bikes, and thats great. Front Fender mounting bracket bolts Rating. EVO Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). 10 foot pounds Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Cam / Nosecone Cover screws Because hydraulic clutches are innovatively designed with self-adjusting mechanism. %PDF-1.5 All Twin Cam motors are 90-108 in.lbs. Transmission sprocket nut: 80-90. 0000001116 00000 n Compensating sprocket nut is 80-100 ft-lbs., all years. 3. I guess I should mention it is a 93 Fatboy. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Spark Plugs MT MT 4. 1613 mm (63.5 inches) Fuel capacity. Your email address will not be published. Nightrider COPYRIGHT First, you need to pull back the rubber cover from the clutch lever. Rammer Performance Air Cleaners 0. 100 in lbs for the clutch diaphragm bolts. Then scribe aline and go maxium of 50 degrees more. 0000001947 00000 n 30-40 foot pounds In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. Hello all.. me again.. well im putting my clutch and compensator back together. Locate the chain tensioner assembly and loosen the top center nut a . document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . 0000014611 00000 n Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Though I didn't make it quiet to the 50 degree line. 27 0 obj<> endobj xref 27 41 0000000016 00000 n Clutch hub nut (left handed threads) 60-80 foot pounds. lbs. This torque value is required to tighten the cylinder screw. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). 10-12 foot pounds 0000001472 00000 n If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. They changed the Compensator system on the 103in between 2013 and 2014. New EFI for EVO and TC, Performance Gallery General. all other 1/4'' fastners are tq at 108 in.lbs. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. I did read where some guys had gone to a machine shop and had the end shaved off a little bit. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Transmission Sprocket nut We have briefly discussed Harley Davidson torque specifications for only a few components and models. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle.
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